How to Prepare Your Design for CNC Cutting

File types, closed shapes, minimum detail sizes and lattice connections — practical tips that help your design cut cleanly the first time.

· 6 min read

Close view of the cut geometric lattice pattern on the router bed

You don't need a perfect file to start a project — but a little preparation helps the design translate cleanly from screen to material.

Start with vectors where you can

Machines cut along lines, so vector formats such as DXF, SVG, AI or PDF are ideal. A photo or sketch is still a great starting point; it simply needs to be redrawn as clean vector paths before cutting.

Close every shape

Each outline should be a closed path with no gaps or overlapping duplicate lines. Open or doubled lines can confuse the cut path.

Mind the smallest details

On a router, the smallest gap or hole you can cut is set by the cutting bit's diameter, and inside corners will have a slight radius. Very thin bridges of material may also be fragile once cut. If a detail is too fine, it can usually be simplified without changing the look.

Keep lattice patterns connected

In a jali or lattice design, every solid part must connect back to the frame. Any 'island' of material with no connection will simply fall out when cut. Text with enclosed centres — like the inside of an O — needs the same thought for stencil-style designs.

Include size and orientation

  • State the finished width and height
  • Mark which side faces out if it matters
  • Convert any text to outlines, or tell us the font name
  • Note anything that must align with walls, lights or other furniture

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